Square Aperture Standard1:1 Warp/Weft RatioDIN ISO 9044 / ASTM E2016

Plain Weave Stainless Steel Wire Mesh

The standard industrial wire cloth configuration featuring an alternating over-one, under-one wire pattern. Delivers uniform square apertures, stable geometric flow channels, and consistent particulate retention across 2 to 635 mesh counts.

Qualified Material AlloysEN 10088-3 Compliant
AISI 304 / 304LAISI 316 / 316LAISI 314 / 310S904L / Alloy 20

Rigid Geometry

Stable wire lock

Cleanability

Direct flow through

Calibration

Certified particle cut

Weave Geometry & Spec Matrix
Over-one / under-one plain weave model
Preset:
ORTHOGRAPHIC 1:1
w = 0.154 mm
Warp Wire: d = 0.10 mmWeft Wire: d = 0.10 mm
Mesh Count100 MeshWarp × Weft per inch
Aperture Width (w)0.154 mmRating: 154 µm
Wire Diameter (d)0.10 mmTolerance ±0.005mm
Open Area (A₀)36.8%Calculated flow ratio
Need custom apertures or micron sizing?Custom Weave OEM
Technical ReferenceDIN ISO 9044 • ASTM E2016

Precision Square & Plain Weave Specifications

Engineered over-one-under-one wire mesh construction for critical fluid straining, particulate classification, and high-pressure industrial separation systems.

Over-One Under-One Geometry

Symmetrical Aperture Structure

In standard plain weave, every warp wire passes alternately over and under consecutive weft (shute) wires at true 90-degree intersections, ensuring identical pore size in orthogonal planes.

Warp/Weft Ratio
1:1 Square
Tolerance Band
+/- 3% to 5%
ISO 9044 Class 1 / Class 2
Aperture Consistency
Rigid square geometry maintained by balanced precision wire tensioning across warp and shute directions.
22.5% – 78.4% Open Area
Laminar Flow Permeability
Predictable hydraulic resistance and low differential pressure drop across continuous inline filtration cycles.
Uniform Warp & Shute Yield
Bi-axial Tensile Equilibrium
Balanced crimping interlock prevents wire displacement under severe differential pressure and vibrating stress.

Standard Industrial Plain Weave Range

Certified dimensional ranges per ASTM E2016 and DIN ISO 9044 industrial tolerances.

Tolerances: Cl. 1 & Cl. 2
Scroll horizontally to inspect full matrix
Mesh Count (per inch)Aperture (w)Wire Dia. (d)Open Area (Ao)Standard AlloysNorm
1 × 1 to 10 × 1020.00 – 1.80 mm2.00 – 0.70 mm64.0% – 78.4%304, 316LASTM E2016
20 × 20 to 50 × 501.02 – 0.28 mm0.45 – 0.22 mm46.2% – 58.0%304, 316L, 904LDIN ISO 9044
60 × 60 to 120 × 1200.25 – 0.125 mm0.18 – 0.08 mm36.0% – 44.5%304, 316L, Alloy 20DIN ISO 9044
150 × 150 to 250 × 2500.104 – 0.061 mm0.065 – 0.040 mm30.5% – 38.0%316L, 904L, HastelloyASTM E2016
325 × 325 to 500 × 5000.043 – 0.025 mm0.035 – 0.025 mm26.0% – 32.5%316L, 904L, Alloy 20ISO 9044 Cl. 1
635 × 635 (Ultra-Fine)0.020 mm (20 µm)0.018 mm (18 µm)22.5%316L, 904LISO 9044 Cl. 1
Mill test certificates (EN 10204 3.1) and bubble point integrity tests supplied per master roll.
Full Micron Chart
Custom Slitting & Disc Stamping: All DIN ISO 9044 plain weaves are available in custom slit widths (10mm to 2000mm) or laser-cut circles.
View Fabrication Options
Industrial Use Cases

Target Applications for Plain Weave Mesh

Precision-drawn warp and weft wires in 1:1 square aperture patterns yield uniform laminar flow, predictable micron cutoffs, and rugged structural stability.

Fluid & Gas Processing
Precision Industrial Filtration
Uniform square apertures for dependable particle retention, hydraulic oil conditioning, fuel lines, and petrochemical refining systems.
Standard Range:20 to 500 Mesh
Key Benefit:Aperture stability & high throughput
Process Engineering
Liquid-Solid Separation
High mechanical integrity under pressure for wastewater clarification, chemical sludge dewatering, and mining slurry recovery.
Standard Range:10 to 325 Mesh
Key Benefit:Rigid geometry & smooth cake release
Sifting & Classification
High-Frequency Vibratory Screening
Engineered wire tensioning and crimp integrity suited for pharmaceutical powders, food ingredients, and precision aggregates.
Standard Range:2 to 400 Mesh
Key Benefit:Accurate particle sizing & fatigue resistance
Weave ArchitectureEngineering Selection Guide

Comparing Plain Weave with Heavy Duty Weaving Styles

Plain Weave provides the highest direct flow rate and open area for square meshes up to 635 count. When dealing with heavier wire gauges or microscopic sub-micron filtration thresholds, alternative weave structures offer specialized mechanical and hydrodynamic benefits:

Twilled Weave

2×2 wire crossover allowing heavier wire diameters at higher mesh counts for enhanced abrasive resistance.

Twilled Weave Specs & Charts
Dutch & Reverse Dutch

High-density warp/weft compaction delivering zero line-of-sight tortuous paths down to 1–2 micron absolute rating.

Dutch Weave Specs & Charts
Technical Quick Reference
Plain Weave ApertureSquare (0.02 – 10 mm)
Twilled Wire DiameterUp to 30% heavier
Dutch Filtration Level1 to 200 Microns
Standard Alloys304, 304L, 316, 316L
Compare All Weave Styles
Direct Factory Engineering & Supply

Request Precision Plain Weave Quotation

Instant line-item pricing for slit coils, master rolls (1m to 2.5m wide), stamped discs, and fabricated panels.

Detailed RFQ Portal

Includes raw material chemical certs, EN 10204 3.1 verification, roll dimensional tolerances, and ISO 9044 standard conformance.