Custom sintered mesh engineered to your exact process.
Configure non-standard layer laminations, tailored mesh counts, pore geometries, and specific alloy grades. Built to handle extreme differential pressure, elevated thermal loads, and aggressive chemical processing without fiber migration.
Custom mesh engineering and intake workflow
Configure tailored wire counts, multi-layer sintered laminates, and alloy compositions. Our engineering team takes your operating parameters from concept through pilot sintering and certified volume production.
Spezifikationserfassung: Lagensequenzen, Drahtgeometrien, Legierungswahl und Sinterverfahren nach Maß.
Layer Sequence(Lagensequenz & Aufbau)
Configure 2 to 7 sintered composite layers for differential pressure and mechanical support.
| Parameter / Prüfmerkmal | Engineering Value / Auslegung | Standard Reference |
|---|---|---|
Standard 5-Layer Stack Standard 5-Lagen-Aufbau | Protective + Control + Cushion + 2x Support | DIN ISO 4783 |
Thickness Range Dickenbereich | 0.5 mm – 6.5 mm (Custom up to 12 mm) | ISO 9044 |
Filtration Rating Filterfeinheit | 1 μm to 200 μm absolute | ASTM F316 |
Lamination Style Laminierungsart | Multi-ply diffusion bonded (Non-shedding) | EN 10204 3.1 |
Bubble Point & Delta-P Validation
ASTM F316 test protocols correlate absolute micron cut-off ratings with calculated pressure differential curves.
Material Traceability & PMI
Positive Material Identification (PMI) spectral analysis and EN 10204 3.1 inspection reports for each melt batch.
Diffusion-sintered wire mesh combines high mechanical rigidity with pore precision. Individual layers are vacuum-fused at all wire contact junctions to eliminate mesh shifting and particle migration under cyclic reverse pressure.
Protective Layer / Schutzlage
100 Mesh (0.10 mm wire)
Control Mesh / Filterlage
325 × 2300 Dutch Weave (5 μm)
Cushion Layer / Übergangslage
60 Mesh (0.16 mm wire)
Upper Support / Stützlage 1
20 Mesh (0.40 mm wire)
Bottom Support / Stützlage 2
12 Mesh (0.70 mm wire)
From specification intake to production release
Ablauf: Technische Analyse, Strömungsberechnung, Mustererstellung und Qualitätsabnahme.
Define operating pressure, fluid viscosity, temperature limits, target particle micron rating, and geometrical constraints.
Erfassung von Betriebsdruck, Viskosität, Temperaturgrenzen, Zielpartikelgröße und Bauräumen.
MutualFilter engineers compute optimal layer stack, permeability matrices, and structural support meshes to minimize ΔP.
Berechnung optimaler Schichtfolgen, Durchflusswiderstände und Stützgitter zur Minimierung des Druckverlusts.
Fabrication of coupon samples or prototype discs via vacuum furnace diffusion bonding and precision laser cutting.
Herstellung von Musterstücken oder Filterscheiben mittels Vakuum-Diffusionssintern und Präzisions-Laserschnitt.
Bubble point pore size testing (ISO 4003), tensile shear verification, and comprehensive 3.1 inspection reporting.
Bubble-Point-Prüfung (ISO 4003), Festigkeitsnachweis und vollständige 3.1-Dokumentation vor Serienstart.
Need customized mesh calculation or ΔP differential flow simulation?
Send your fluid parameters, drawings (STEP, DWG, PDF), or current mesh part numbers to our technical team for review within 24 hours.
Direkte technische Beratung und CAD-Machbarkeitsprüfung für Sonderanfertigungen.
Request a custom mesh quotation
Send your mesh counts, aperture tolerances, alloy grade, and volume requirements for a technical quote within 24 hours.
2 to 9+ composite layers with non-standard mesh combinations and pore geometries.
Nominal and absolute micron ratings verified to ISO 4572 / ASTM E2814.
AISI 316L, 304L, 904L, Hastelloy, and Monel with 100% PMI heat-lot traceability.